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Getting a van is one thing, but once you’ve customised the actual build of the vehicle itself – the number of seats, the height of the roof, and so on – you have to get a little more DIY knowhow to make it perfect for your own needs. That often, if not usually, means you need to consider van racking.
Luckily for most van-driving traders, they know a thing or two about how to custom-build and fit a rack to hold their tools, secure their belongings and sort things into the perfect system for easy use and storage. But what if you don’t? Here’s our guide to making sure that your time creating a van rack isn’t wasted…
Yes, it’s a pretty simple point to start with, but before you start sketching what you need, you need to look at what you’re actually carrying – even if it’s something you rarely use regularly. Get everything out of your van, get some photos, and then start measuring the items that need more than just a shelf or basket.
From here, make a note of the items that need protection or waterproofing, and work smartly from there.
Wood’s great, durable and cheap, but it comes at two major costs. Firstly, it can be incredibly heavy, especially if the racking you’re fitting is a two-sided affair. Obviously, if you’ve only got racking on one side, it could also disproportionately affect your van’s balance. Secondly, it needs a lot of upkeep – to protect it from paint, oil or other chemicals, it will need treating (and regular retreating). Don’t forget to look at steel and aluminium options, too.
Remember that by fitting certain racks – at least, wrongly, in excess or non-compliant with safety standards – you could effectively undermine your employee liability insurance, or at least your van insurance policy. Think smart – call your insurers before committing to your build.
You may find that putting in removable shelves may be great for loading and unloading your van, or a door or sliding partition may protect things to a greater degree, but the more moving parts you have, the harder to maintain it could be – and there’s only so much space in your van. Plan accordingly – look at clearance space you’ll need, first and foremost.
Holding everything you need at once in your van may be perfect for a longer-term job away from the depot, but bear in mind that everything you carry adds inevitable weight, and can really impact the performance – and long-term ability – of your van. If you absolutely must carry heavier items, make sure the weight is distributed evenly along both the width and length of the vehicle!
Whether you’re a relative newcomer looking to save money with DIY, or an engineering veteran who takes challenges like this in your stride, it often pays dividends to speak to an expert about your options. We personally work with the excellent Mackworth, which specialises in van conversions with its own vehicle racking, and has gone so far as to crash-test its wares at the world-famous Millbrook Proving Ground (as occasionally featured in Top Gear). Get in touch with them for a quote – a quick chat may save you a lot of hassle!